ProSimulator

ProSimulator™ is a virtual twin that brings real-world plant training into the classroom or control room. It mirrors Distributed Control Systems (DCS) to help trainees operate, monitor, and troubleshoot process plants—safely and effectively.

ProSimulator™ is a virtual twin that brings real-world plant training into the classroom or control room. It mirrors Distributed Control Systems (DCS) to help trainees operate, monitor, and troubleshoot process plants—safely and effectively.

ProSimulator our high-fidelity simulation software purpose-built to train students and seasoned professionals in industrial plant operations—without the risks or disruptions of using real facilities.

Trainees gain hands-on experience in:

Advanced Learning Technology

In industries where hands-on training can be limited, costly, or hazardous, our solutions offer a safe, accessible, and cost-effective alternative at a classroom level. Designed for both batch and continuous processes, ProSimulator™ helps students and professionals build job-ready skills. It replaces passive theory with active learning.. Trainees can practice critical operations, make decisions in real-time, and learn from mistakes—all without impacting live plant performance.

Advantages of ProSimulator training softwares

Safe, Risk-Free Training

Operators can practice startups, shutdowns, and emergency scenarios without endangering people, equipment, or the environment.

Realistic Hands-On Learning

High-fidelity simulations replicate real plant behavior, giving users a deep understanding of process dynamics, control responses, and system behavior.

Reduced Downtime and Costs

Training and troubleshooting are performed offline—reducing the need to use real plants for operator training, which can be costly and disruptive.

Improved Operator Competence

Trainees gain confidence and experience in handling normal and abnormal situations, leading to fewer human errors and more efficient operations.

Faster Onboarding of New Staff

New hires can be trained faster and more effectively using interactive, scenario-based simulations that accelerate learning.

Supports Process Optimization and Testing

Engineers can simulate and test changes in operating conditions, control strategies, or new equipment before applying them in the real plant.

Improved Emergency Preparedness

Operators can practice rare but critical events like equipment failures, leaks, or system outages—ensuring they're prepared when seconds count.

Sustainable and Scalable Training

Digital training reduces the carbon footprint of in-person or on-site sessions and allows for repeated practice anytime, anywhere.

Standard Modules

PS-2000 BASIC PROCESS OPERATIONS SUITE

PS-2500 CRE LAB SIMULATOR SUITЕ

PS-3000 REFINERY OPERATIONS SUITE

PS-4000 FERTILIZER OPERATIONS SUITE

PS-5000 POWER & UTILITIES OPERATIONS SUITE

PS-5030 POWER PLANT - BOILER OPERATIONS SUITE 1

PS-5040 POWER PLANTTURBINE OPERATIONS SUITE 2

PS-5050 POWER PLANTELECTRICAL OPERATIONS SUITE 3

PS-5060 POWER PLANT - BALANCE OF PLANT (BOP) 4

PS-5070 UTILITIES SYSTEM

PS-6000 GAS PLANT OPERATIONS SUITE

PS-5100 INDUSTRIAL POWER PLANT OPERATION SUITE

PS-7000 PETROCHEMICAL OPERATIONS SUITE

PS-9000 BIO & FOOD TECHNOLOGY OPERATIONS SUITE

Demo Videos

Step Into the Future
of Industrial Training

PROSIMLAB Process Control & Instrumentation

Basic Process Operations Mechanical & Allied

Refinery Operations Suite

Fertilizer Operations Suite

Power Plant Operations Suite

POWER PLANTBOILER OPERATIONS SUITE 1

POWER PLANTTURBINE OPERATIONS SUITE 2

POWER PLANTELECTRICAL OPERATIONS SUITE 3

POWER PLANTBALANCE OF PLANT (BOР) 4

INDUSTRIAL POWER PLANT OPERATION SUITE

Gas Oil Processing Plant Simulator

GAS PLANT OPERATIONS SUITE

Petrochemical Operations

METALS AND SPECIAL PROCESS SIMULATOR

POWER & UTILITIES OPERATIONS SUITE

BIO & FOOD TECHNOLOGY OPERATIONS SUITE

Pro-VFO, a 3D\ VR Field Operation Suite

Model Development