OTS - Operator Training Simulator

ProSimulator™ is a virtual twin that brings real-world plant training into the classroom or control room. It mirrors Distributed Control Systems (DCS) to help trainees operate, monitor, and troubleshoot process plants—safely and effectively.

Solutions for Industrial Excellence

An Operator Training Simulator (OTS) is a high-fidelity simulation system used to train plant operators by mimicking real-life industrial processes in a safe, virtual environment. These simulators are integrated with Distributed Control Systems (DCS), allowing operators to experience realistic scenarios such as startups, shutdowns, malfunctions, and emergencies—without risking real-world safety, equipment, or production.

Scope of Work

The partnership will execute turnkey OTS projects across three key service lines:

Joint Mission

To support industrial clients in enhancing operator competency, plant safety, and DCS integration by providing cutting-edge OTS systems—from new builds to upgrades and full-lifecycle support.

1. OTS Development

SIM Infosystems will lead the development of advanced, plant-specific, high-fidelity OTS models.

Scope Includes:

2. OTS Upgradation (Aligned with DCS Migrations)

We modernize existing simulators in line with DCS upgrades, ensuring continuity and compliance.

Scope Includes:

3. OTS Maintenance & Lifecycle Support

Post-deployment, SIM Infosystems provides robust ongoing maintenance, while Global Classrooms facilitates regional client communication and service planning.

Scope Includes:

Development Methodology

A robust and phased process ensures quality and reliability:

1. Design

  • Kickoff & Data Collection
  • Functional Design Specification

2. Development & Testing

  • Model Coding, Configuration
  • Integration with DCS & Graphics
  • Dynamic Testing

3. Implementation

  • Site Acceptance Testing
  • Training & Warranty Support

Our Value Proposition

SIM Infosystems Global ClassroomsSIM Infosystems Global Classrooms
20+ Years of OTS ExpertiseLocal Market Strategy & Engagement
85+ Global OTS DeploymentsRelationship Management with Clients, EPCs and Authorities
Multi-DCS ExpertiseProposal Structuring, Communication & Bid Support
Full Lifecycle EngineeringConsulting for Local Customization & Rollout Plans

Ready to Elevate Your Workforce?

Let’s collaborate to bring world-class Operator Training Simulator (OTS) solutions to your operations. Whether you're building from the ground up, upgrading aging systems, or seeking expert maintenance support—we’re ready to enhance your safety, performance, and workforce readiness.

Contact us today to explore how we can drive operational excellence together.