OTS - Operator Training Simulator (OTS) Development Solutions

ProSimulator™ is a virtual twin that brings real-world plant training into the classroom or control room. It mirrors Distributed Control Systems (DCS) to help trainees operate, monitor, and troubleshoot process plants—safely and effectively.

Solutions for Industrial Excellence

At Global Classrooms, we specialize in developing high-fidelity Operator Training Simulator (OTS) solutions that replicate real-world industrial environments. With a combined experience of 20+ years across diverse process industries and over 85 projects executed, we empower companies to build safer, smarter, and more skilled operations teams.

What We Do

We design, develop, and deliver custom OTS solutions tailored to your specific plant configuration, control system, and operational goals. Our simulators are built using first-principles dynamic models and can be integrated with emulated or real Distributed Control Systems (DCS) and SCADA platforms.

Key Benefits

What We Do

We design, develop, and deliver custom OTS solutions tailored to your specific plant configuration, control system, and operational goals. Our simulators are built using first-principles dynamic models and can be integrated with emulated or real Distributed Control Systems (DCS) and SCADA platforms.

Key Benefits

Accelerated operator onboarding

Reduced plant incidents and operational risks

Improved response to abnormal situations

Enhanced compliance and safety culture

Significant cost savings on live plant training

Our Core Competencies

Delivering World-Class OTS

1. OTS Development

SIM Infosystems will lead the development of advanced, plant-specific, high-fidelity OTS models.

Scope Includes:

2. OTS Upgradation (Aligned with DCS Migrations)

We modernize existing simulators in line with DCS upgrades, ensuring continuity and compliance.

Scope Includes:

3. OTS Maintenance & Lifecycle Support

Post-deployment, SIM Infosystems provides robust ongoing maintenance, while Global Classrooms facilitates regional client communication and service planning.

Scope Includes:

Industries We Serve With OTS Solutions

Our Operator Training Simulator (OTS) technology is designed to meet the specific demands of various high-stakes industries, including:

These industries rely on OTS to ensure operational safety, regulatory compliance and skilled workforce readiness.

Development Methodology

A robust and phased process ensures quality and reliability:

1. Design

  • Kickoff & Data Collection
  • Functional Design Specification

2. Development & Testing

  • Model Coding, Configuration
  • Integration with DCS & Graphics
  • Dynamic Testing

3. Implementation

  • Site Acceptance Testing
  • Training & Warranty Support

Our Strengths

0 +

Years Of Simulation Experience

0 +

Global
 OTS Deployments

0 Multi-DCS

Integration Expertise

0 Full Lifecycle

Engineering Services

Our Strengths

20+ Years of
Simulation Experience

85+ Global

OTS Deployments

Multi-DCS

Integration Expertise

Full Lifecycle
Engineering Services

Success Stories - Case studies

Ready to Elevate Your Workforce?

Let’s collaborate to bring world-class Operator Training Simulator (OTS) solutions to your operations. Whether you're building from the ground up, upgrading aging systems, or seeking expert maintenance support—we’re ready to enhance your safety, performance, and workforce readiness.

Contact us today to explore how we can drive operational excellence together.

Refineries

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

Gas / Oil Separation

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

Power & Utilities

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

LNG Storage / LNG Liquefaction

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

Petrochemicals / Chemicals

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

Fertilizer

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

Others

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries

Academics

case studies

Oman Refinery

Bab Oil & Gas field

Qatar Petroleum

Fuji Oil Power Plant

Jubail Industries